Industry Analysis of Banana Chips in Philippines

Philippines - One of the Top 4 Banana Producers
Bananas are the fourth largest produced fruit crop of the world and grown by small-scale and large-scale producers alike. At present, Philippine is one of the world's largest banana producers which ranked as the fourth after India, Uganda, China. It has produced more than 9.2 million tonnes of bananas, accounting for almost 6 percent of the global production (the latest statistics in 2014). The country is also the main world exporter of banana chips, having been exporting to 30 countries with US and EU being the major importers.

Banana Processing Industry in Philippines
Banana can be processed such as banana chips, and other cooked food and feed preparations. Around 66% of the banana production is consumed by locally market in the Philippines such as: 16.5% for processing as a by-product of bananas; 45.5% are sold fresh in wet markets as table bananas; 4 percent banana due to rot or any other reasons as animal feeds and the remaining 34% of bananas are for export. Recent years, the processed products of banana to enter the market is banana chips. It has been a very lucrative business.

Domestic and Export Market of Banana Chips in Philippines
Cardaba banana is the main ingredient of banana chips. It is mainly produced in Mindanao accounting for about 48% in terms of production and 41% in terms of area planted. 90 percent of the country's banana chips is produced by the Mindanao. Among the 41 bigger processors-exporters of banana chips in Philippines, 31 are found in Mindanao. The traditional main export markets for banana chips are Vietnam, US, China, UK and Germany which accounts for about 64% of the total banana chip exports from 2007-2011. With increasing consciousness for healthy snack food, food technologists have suggested that for banana chips to penetrate into the export market in particular European countries where there are rigid nutritional requirements, the packaging as well as the nutritional quality must be improved especially.

Banana Chips Processors in Philippines
There are 41 processors-exporters of banana chips in Philippines with individual capacities ranging from 20-60 tons a day. Besides, there are also micro processors who produce a maximum of around 4 tons banana chips annually. They contribute greatly to employment and income generation for farmers and micro and small business entrepreneurs. 
We provide automatic banana chips production line with the capacity of 60kg/h to 300 kg/h and semi-automatic banana chips line which is suitable for small scale production: 30kg/h, 60kg/h and 150 kg/h.

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Contact Email: potatochipsmachinery@gmail.com to get more information about banana chips production machines and lines.

Banana Chips Processing Industry in India

Raw Material Availability
In 2011, India ranked first in production of banana fruit in the worldwide market with annual production of 29.7 millions of tonne which is the 20% of world’s entire bananas production. The variety of plantain called Nendran is the most suitable for chips processing, giving them a natural deep yellow colour. Nendran is still widely used for processing banana chips today. The Dwarf Cavendish is also suitable for making banana chips.

Banana Chips Processing Status in India

Over 90% of bananas produced in India are consumed domestically as fresh fruit. And it is estimated that processing in banana is only to an extent of 2.5% of which about 1.80% is used to process banana chips. The rest is processed into banana puree, panchamritham, banana pulp, banana beer, banana powder and so on.
Market Opportunities 
The snack food market in India is reported to be growing at 7 to 8 % annually. And potato chips are estimated to constitute nearly 85% of total salty snack food market. In Kerala, the traditional banana and cassava chips industry worth around 750 crore, while the potato chips still account for a majority share. In the face of competition from branded potato chips in the market, local banana chips industry has upgraded their product by using attractive packaging and increasing the variety of flavours, in order to attract more consumer to buy it and occupy more market share. 
Banana Slicing Machine
To produce banana chips, slicing is an important process. Different from manual slicing methods, banana slicing machine adopts electric mechanical slicing technique to slice the bananas, having high cutting efficiency with capacity of about 300-600 kg/h. And the thickness of banana slice can be freely adjusted from 1mm-20mm. The machine is compact designed and developed to meet the demands of small-to-medium-sized banana chips enterprises.

Source LINK: http://potato-chips-machine.com/gallery/Banana-Chips-Processing-Industry-in-In.html

Contact EMAIL: potatochipsmachinery@gmail.com to get more info about banana chips producing solutions and machines. And we can supply quality machines and equipment for banana chips, potato chips as well as French fries production.

The Necessity of Electric Potato Chips Frying Machine

Frying is the most important procedure in potato chips production line. Frying process determines the color, oil content and water content of potato chips.

Temperature Requirement in the Frying Process

Oil temperature that is too high or too low can neither reach the ideal result. If the oil temperature is too low, then the frying time will increase, making the water content of potato chips’ lost slowly, so oil content will increase. High oil temperature can reach crispy effect, but too high temperature will accelerate steatolysis, then the fatty acids that produced will dissolve metal ion, thus making oil become rancid and then shorten its usage period. Besides, too high temperature will seriously affect the color of potato chips. In view of such conditions, you can try our electric potato chips frying machine, of which the temperature of oil and water can be set and controlled in a certain range.

Theory of Electric Potato Chips Frying Machine
Our potato chips frying machine adopts the oil-water mixed technology, which is the most advanced technology in the international market. After mixing, oil and water will automatically be divided into two layers. The upper layer is oil, which is for frying potatoes. Water is located in the under layer, which is used to receive waste residue and then clean it away.

Advantages of Electric Frying Machine
1. Electric potato chips frying machine adopts advanced machine configuration and control system, so it can always maintain good working condition.
2. Electric frying machine adopts advanced oil-water mixed technology. It can filter automatically and keep the oil pure, not only improve the quality of the products, but also prolong shelf life.
3. The function of automatic filtration can greatly prolong the oil’s working life. You don’t have to change oil frequently in the production process. It can save 50% oil.
4. Electric potato chips frying machine employs advanced and efficient heating system, which can help save energy and then save money.
5. The machine can fry many products at the same time. It can fry various products such as potato chips, peanuts and broad beans simultaneously, and there is no taste mixture between each other.
We provide two types of potato chips frying machine. The small manual discharging type is suitable for small food shops, refectories and restaurants. While the large automatic discharging type fits for quantity production companies.

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Contact EMAIL: potatochipsmachinery@gmail.com

Importance of Potato Chips Dewatering Machine

Nowadays people are paying more and more attention to the fats and calories contained in potato chips. Decreasing the oil content while keep the crispiness at the same time is the proper way to make low calories potato chips. Apart from frying, the dewatering process beforehand is also very important for making low calories potato chips.

Why Dewatering is Necessary for Making Potato Chips?
People have known that dewatering process is between blanching process and frying process, so we know it is very important. If potato chips contain too much water, then the surface of potato chips would blister when frying. The blister would affect the appearance of potato chips and increase frying time, thus increasing cost. It is proved that the less the water content before frying, the lower the oil content of potato chips. So by dewatering process we can reduce oil content and frying time. In this way, the texture of potato chips could also be improved. Besides, dewatering can also maintain the initial color and nutrient of potato chips.

Working Principle of Potato Chips Dewatering Machine
Potato chips dewatering machine adopts centrifugal principle to remove the surface water of potato chips before frying, thus can reduce the frying time and make potato chips crispy and delicious. During drying process, this machine has no damage to the potato and its inner nutrient. Potato chips dewatering machine is made up of electric motor, motor wheel, shock absorber, movable whirling bucket, water outlet, belt roller, electromagnetic brake and tails, etc. The shock absorber can ensure the machine won’t shake during operation. Besides the heavy base can also reduce the possibility of shaking and lower the barycenter, thus can make it more stable. This machine is the most advanced dehydrator for potato chips processing factory at the moment.

What’s the Benefit of Chips Dewatering Machine?
After dewatering, the potato chips being fried can be more healthier. The oil content is lower. Besides the texture is good, and you can also enjoy the crispiness of potato chips. As we all know, potatoes are rich in vitamin C, magnesium, and zinc, which are beneficial for our body. During operation, the dewatering machine won’t destroy the nutrient contained in potato. 
Potato chips dewatering machine is made of high quality stainless steel, and it is sturdy and durable. This machine can be customized.

Source LINK: http://potato-chips-machine.com/gallery/Importance-of-Potato-Chips-Dewatering-Ma.html
Contact EMAIL: potatochipsmachinery@gmail.com

Potato Chips in Different Countries

It is generally known that people in different countries have different eating habits, the same is true with potato chips flavors.
In Canada
In 2012, potato chips market in Canada had total revenues of $1,292.1 million. It is predicted that Canada potato chips market will have a value of $1,716.3 million in 2017. Potato chips seasonings in Canada include dill pickle, ketchup,barbecue, salt and vinegar, and sour cream and onion. There are also some unusual flavors which include Greek Feta and Olive, Ballpark Hot Dog, and Barbeque Baby Back Ribs.

In Japan
Potato chips is Japan’s most popular snacks. People like to eat it for various reasons, for example, some people think salt and potatoes are a perfect match, some like to eat for its flavors. There are also some unusual flavors in Japan, such as fish roe, soybean, roast mushroom, and cherry blossom. The main manufacturers in Japan include Calbee, Koikeya, and Yamayoshi.
In Ireland
Tayto is a major crisps manufacturer in Ireland, founded by Joe Murphy in 1954. Tayto invented the first Cheese & Onion flavored crisps. In Ireland, the name Tayto is sometimes used as a synonymous with crisps. Flavors of Tayto include cheese and onion, salt & vinegar, smoky backon, prawn cocktail, etc. Walkers, Hunky Dorys and King crisps are other crisps brands in Ireland.
In England 
The most favorite snacks in England is also potato chips. There are many kinds of potato chips in England. The potato chips brands in England include Pipers, Burts, Tyrrells, Kettle, Walkers, Pringle, Monster Munch and so on. Each flavor of Pipers had won the Gold Great Taste Award. The main features of Burts is hand cooking. Burts has some special flavors, such as firecraker lobster, pesto, sea salts & crushed peppercorn. Walkers has the maximum flavors, such as roasted chicken, sour cream, ready salted, cheese & onion and many others. In a word, every flavor has its own specialties.
When you go abroad don’t feel surprised for the chips brands and varieties, even some flavors which you feel strange. And if you want to start a potato chips business and make your own characteristics, you can try our potato chips production line.

Source LINK: http://potato-chips-machine.com/gallery/Potato-Chips-in-Different-Countries.html

Contact EMAIL: potatochipsmachinery@gmail.com

Potato Chip Brands in Australia

You may be familiar with potato chips brands in your hometown. But if you go to Australia, you may find the varieties there are slightly different from the ones back home. No matter which type you prefer, you will surely find one type that you like most in Australia.
Simth’s
Smith’s is Australia’s most-loved chip brand. Smith’s Chips were first manufacturered in Australia in 1931 by Mr. Frank Smith and an associate, George Ensor. The company uses top quality Aussie potatoes to make chips and the variety includes Smith’s crinkle cut, thinly cut and maxx potato chips. They use high oleic sunflower and/or canola oil to cook their chips, this reduces their saturated fat content by 75% compared with 100% palmolein oil cooked chips. In addition to some usual chips flavor, you may also find some unique flavors, such as chicken and Thai sweet chili.

Kettle
Kettle use the best Australian potatoes to slow cook in sunflower oil and season them with the finest all natural ingredients. The flavors include sea salt, sea salt & vinegar, honey baked ham and chilli.
Thins 
Thins only offer a thinly sliced variety of crisp and was also the first company to provide this style of chips in Australia. The flavors of Thins include chicken, original, salt & vinegar, light & tangy and so on. Thins is a direct competitor to Smith’s crisps in Australia. 
Samboy
Samboy is a crinkled potato chip. Samboy Chips were produced by Norm and Ed Meyer in the 1950s. The brand is known for its advertising tag lines “The Flavour really hits you” in the 1980s and “Hit me with a Samboy chip” in the 1990s. Samboy only produced barbecue flavor in the original, but the flavors have gradually tended to diversified. Right now, you can buy original, BBQ, chicken, salt & vinegar, and a spicy flavor called "atomic tomato." 
With our potato chips production line, you can also make your own types of potato chips with desired flavors.

Source LINK: http://potato-chips-machine.com/gallery/Potato-Chip-Brands-in-Australia.html

Contact EMAIL: potatochipsmachinery@gmail.com

Potato Chips Market in Kenya

Potato Farming In Kenya

Potatoes are the second most important food crop after maize in Kenya. Its production has also increased during last few years. The production in 2004 was 1,084,412 tons, but in 2013 the production reached 2,500,000 tons. The yield of potatoes in Kenya rose up to 185,185.19 kg per hectare in 2013 from 61,769.91 kg per hectare in 2000.
The main potato production area are in the highlands of the Central, Eastern and Rift Valley regions and on the slopes of Mount Kenya. Mount Elgon in Western Kenya is also prominent production area.


Potato Chips Market In Kenya
In Kenya, potato is mostly cultivated by smallholders. According to the National Potato Council of Kenya, there are 800,000 potato growers in the country. For the estimated 158,000 hectares potato cultivated land, about 83% belongs to small holders who engage in 0.2 to 0.4 hectares, and the rest belongs to larger-scale farmers who engage in 2-10 hectares.
A survey conducted in the year 2009-2010 indicated that there are totally 24 brands of crisps available in Kenya. About 90% of crisps processors were small and medium enterprises. About 64% identified the main constraints as lack of suitable potatoes and due to poor quality, 43% indicated finance shortage to increase production volume, while about 4% as lack of proper equipment and market.


Potatoes Suitable for Processing
Potato crisps are a major snack food in Kenya. As the survey mentioned above indicated, the varieties suitable for processing into potato crisps are Dutch Robjin, Tigoni, Kenya Baraka and the clones 393371.58, 392657.8, 391691.96 and 393385.39 as they have desired physical characteristics with low levels of reducing sugars. Among them Dutch Robjin is currently used mostly, while the high yielding Variety Tigoni can produce equally good quality crisps. And the clones 391691.96 and 393385.39 were comparable to Dutch Robjin.

High Profit

The Kenya National Farmers’ Federation (KENAFF) has organized a groups of 20 farmers to process potato crisps. They buy a bag of potatoes at Ksh 2,500 ($ 29.41) and cut cut, dry, fry and sell each packet of crisps at Ksh 20 ($ 0.24). Each bag of potatoes generates Ksh 6,600 ($ 77.65), a profit of Ksh 4,100 ($ 48). By using our potato chips production line, you can supply larger markets with high quality chips.


Potato Chips Making Machine from Us
Although we also provide automatic potato chips production line, the semi-automatic line is a good start for a beginner. The smallest capacity is 30kg/h, while 60kg/h is the most popular. The line involves potato washing and peeling, cutting, blanching, dewatering, frying, deoiling, flavoring and packing. If you need potato chips making equipment, please write to us.

Contact Email: potatochipsmachinery@gmail.com